Continuous PU Panel Production line
product description PU sandwich panel production line is used for continuous production of sandwich panels double side is flexible material with polyurethane or Phenolic inside . The main products of this line are exterior wall insulation
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Product Details
product description
PU sandwich panel production line is used for continuous production of sandwich panels, double side is flexible material with polyurethane or Phenolic inside . The main products of this line are exterior wall insulation composite panel and duct of central air-conditioner. It’s working principle is : four component of regid foaming material according to a certain ratio deliveried to mixing head by metering pump of high pressure foaming machine, and distributed even on the bottom sheet of lower sandwich panel, deliveried with upper coil to the double belt laminating conveyor at the same time. Regid foam blowed and solidified to shape during the upper and lower conveying chain plate. The shapped sandwich panel cut to a certain prodution desired length products by cutting machine on produciton line.
The whole lineflowchart
Cold storage roll forming include 5Ton manual un-coiler, transmit device, roll forming (include feeding guide),cutting after roll forming, hydraulic system, electric control system and finished panel supporting arm. Passive uncoil--feeding-- - forming -finished products The type pursues board (basis on customer’s require to design)
Main technical data
Components description& technical specifications
Name |
Quantity |
Configuration |
Reference Picture |
1.Top Layer roll forming machine |
|
1.1 Coil forming line |
2 sets |
Capacity:8tons |
|
1.2 Uncoiler |
1set |
A.Arm type
B.Capacity:8tons
C.Protection film device |
1.3 Up-down entry table |
1set |
Roller&Guide |
1.4 Pinch roller |
1set |
Rubber coated roller |
1.5 Entry shear |
1set |
Hydraulic type |
1.6Loop system |
1set |
Electrical system |
1.7 Roll forming system |
2 sets |
|
1.8Upper conveyor |
1set |
Cr.coated rollers |
1.9 Platform system |
1set |
Steel structure
Ladder & Handrail |
2.Bottom Layer roll forming machine
|
|
2.1 Coil car |
1set |
Capacity:8tons
|
|
2.2 Uncoiler |
2 sets |
A.Arm type
B.Capacity:8tons
C.Protection film device |
2.3 Up-down entry table |
2 sets |
Roller&Guide |
2.4 Pinch roller |
2 sets |
Rubber coated rollers |
2.5 Entry shear |
2 sets |
Hydraulic type |
2.6 Overlapping device |
1set |
Electrical system |
2.7 Roll forming system |
1 set |
The same down panel style for wall ,roof |
3.Upper conveyor table |
3.1 |
1set |
A.for upper roll forming machine |
|
4.Pre-heating system |
4.1 |
1set |
Electrical heating system |
|
5.Traverse(Portal) system |
5.1 |
1set |
Import mixed spear
Servo mobile
Sliding table
AC servo system
Customization pipe |
|
6.Double-belt laminated
(Double belt slat conveyor) |
6.1 |
1set |
Useful length:24m
structure:steel H+Heat treatment +CNC machine
Turbine and Screw system
Power from motor
Aluminium and steel device
Full heat preservation inner system
Single motor drive |
|
7.Double-belt laminated heating system (Double belt slat conveyor heating system) |
7.1 Heating system |
1set |
Total power: 190KW
Electrical heating
(or fuel oil heating)
C.include full fuel oil system
|
|
7.2 Heating preservation |
1set |
Overall shield
Inner heating preservation |
8.Side molds system 3 |
No.1 roof
50mm-100mm
(50/75/100) |
6 sets
|
Nylon |
|
No.2 wall
50mm-100mm
(50/75/100) |
6 sets
|
Nylon |
9.Automatic cutting device |
9.1 |
1set |
|
Band saw device
Encoder
Servo system
Dedusting system
Synchronization system
Thickness:30mm-80mm |
 |
10.Conveyor system |
10.1 |
Full sets |
|
Gear ,chain drive
The longest:15mm |
 |
11.Electric control system |
11.1 |
1set |
PLC+ touch screen
Linkage control system
Concentrated control system |
|
Factory Show
Product Advantage
1.Technological process of the production line is concise, compact layout, advanced technology, put an end to produce defects, comprehensive energy consumption is low, simple operation and maintenance, low operating cost.
2.Production li ne adopts the standard electrical, instrumentation components and equipment components meet the needs of the buyers,Control system has the maintainability and expansibility; And ensure the advanced technology, reliable control, during normal operation can automatic complete all real-time detection and adjusting function, have interlocking function to prevent wrong operation, Do all the operation, monitoring on main operating platform .Display and handle the alarm.
Customer Delivery Photos
Company Profile
Wuxi HRF Science & Technolog Co.,Ltd located in Wuxi city,Jiangsu province which is close to Shanghai international airport ,we enojoy convenient transportation and advantageous location with which supply good business opportunities for the investors home and abroad.And our company was established in 2009, has the specialized technical team, provides the high quality product and the high quality service for you.
Our company are specialized in designing,manufacturing,sales and services in the field of cold roll forming machines, we can supply the stud-track forming machines,c/z purlin forming machines,roof &wall forming machines,expressway guardrail forming machines, metal deck forming machines ,steel tile forming machines ,PU sandwich panel production line as well as slitting lines and cut-to-length machines lines and so on.
"Copra" software made in Germany is a kind of professional software for designing the cold roll forming machines.In the past years,we devoted ourselves to studying,training and putting into production.Through continous efforts made by our staffs,we already improved a lot on the machines quality and won good repution in the worldwide.
We are ready to establish the business relations with the overseas customers and we also believe" the oppotunity here,here you are"
Our commitment is quality and service , our goal is customer satisfaction . We will, as always, be pragmatic and promote mutually beneficial cooperation and common development Of you
Certified product
Customer Photos
FAQ
1. Why should you choose from us?
Professionalism. We are a professional manufacturer in Slitting & Cut to Length (CTL) line machine for more than 20 years. We can provide cost-effective & high quality slitting and cut to length machines. So far we have exported to more than 80 countries, including Argentina, Bangladesh, Belarus, Bolivia, Brazil, Chile, Egypt, Indonesia, Iran, India, Malaysia, Pakistan, Philippines, South African, Turkey, Russian, UAE, Saudi Arabia, Vietnam, etc. Our dedicated sales &technology &service team of specialists is always customer-oriented.
2. How about the safety ?
We exclusively collaborate with specialists in cargo safety and our suppliers are chosen for their promptness and high standards. We have our own professional staff to tied the machines firmly to the inside of container by steel rebar. We always deliver the machines on time and keep the customer well informed about the shipping information and drawing.
3. What is the quality of your machine?
The first class Quality. We manage to offer our partners the best customer care, products and services by using the latest technologies in the branch. The components we provide are of best quality, to make sure our machines can be running very well for decades.
4. What service we can get from your company?
-VIP Service. Due to our standards, we manage to build long-lasting relationships with all our customers. We are 24/7 online available for you to answer your questions and solve your problems.
5. Quality Inspection
The machines of our company have many certificates like ISO 9001, CE, SGS, etc. Before the shipping, we have a series of quality check system, includes 3 times of inspection for every production procedure. First inspection needs the workers to check and sign on the test report. Second inspection involves department leaders to check and sign on the test report. The Third inspection needs professional inspector to check and ensure the machines are qualified. We also give 18 month warranty time to the customer
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